Instructions: Roll your mouse over the diagram above. Click on the Picture and 360° View icons to open them.
Innerspring Shipping Preparation: Custom innerspring assemblies are compressed and rolled-up to 5 at a time-for shipping directly to the customer.
Packaging Staging and Shipping: Bundled custom innerspring assemblies are staged in this area for shipping. Custom furniture assemblies are compressed and bundled here as well.
Custom Innerspring Assembly: In this area, pocket spring modules are arranged into zones to create custom innerspring assemblies specific to each customer.
Modular Assembly Area: Long strips of pocket spring modules are staged in this area in preparation for custom innerspring assembly construction.
Pocket Spring Manufacturing: This area houses our patented pocket spring machines that take raw ingredients to create long strips of pocket springs that are ejected from the Modular Assembly Machine.
Innerspring Assembly: This machine takes long strips of pocket spring modules and pre-configures them into innerspring assemblies.
360° View: Click to view Custom Innerspring Assembly and Innerspring Ship Prep areas.
360° View: Click to view Pocket Spring Manufacturing and Innerspring Assembly areas.
360° View: Click to view Shipping Prep and Custom Innerspring Assembly areas.
Picture: Click to view our patented Pocket Spring manufacturing machine.
Picture: Click to view how Pocket Springs are assembled into modules.
Picture: Click to view how custom Pocket Springs modules are assembled.
Picture: Click to view how custom Pocket Springs modules are prepared for shipping.